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Production

At AEM Textile, our commitment to excellence begins with a strict approach to quality assurance. Our quality assurance procedures are designed to identify and prevent potential risks at the pre-production stage, ensuring that our products meet the highest standards of quality, reliability, and performance.

 

Quality Assurance

 

Risk Analysis Meetings: Each order undergoes comprehensive risk analysis meetings to proactively identify and mitigate any potential quality risks.

 

Central Laboratory: Our central laboratory facilitates fast and efficient physical testing, ensuring that our products meet stringent quality standards. We also work with 3rd party well established labs for our customers specific testing requirements.

 

4-Point Fabric Quality Control: Warehouse bulk acceptance includes a rigorous 4-point fabric quality control process to maintain consistency and quality across our products.

Sourcing

 

Responsible Sourcing: We prioritize responsible sourcing practices to ensure ethical and sustainable procurement of materials. We monitor our suppliers standards, and social compliance. 

 

Supplier Evaluation Program: Our supplier evaluation program and performance monitoring mechanisms ensure that our partners uphold the highest standards of quality and reliability.

Planning

 

Just-in-Time Planning: Our critical path system enables just-in-time planning, optimizing efficiency and ensuring timely production processes.

 

Production Processes:

 

Cutting Precision: Our cutting process is driven by the latest technology, utilizing advanced spread and cut planner software, custom design conveyor spreading tables, automatic spreading machines, and state-of-the-art CNC fabric cutters to ensure high-quality and precise cutting.

Stitching and Finishing Lines

 

Dedicated Stitching Lines: Our dedicated stitching lines are tailored for specific product categories, ensuring excellent results for a range of products including leggings, shorts, joggers, sports bras, vests, tank tops, sweaters, and hoodies. We prioritize technical expertise and implement innovative engineering ideas to guarantee high-quality production output.

 

Embellishments

Printing: AEM Textile offers fully automatic screen printing services, applying environmentally friendly water-based inks and special effects to produce long-lasting, high-quality prints. Additionally, we provide hot fix transfers, embroidery, high-density silicone prints, sublimation, and lamination services.

 

Embroidery: Our embroidery services encompass various types including satin stitch, fill stitch, and running stitch, adding a premium touch to our products. With a focus on precision and attention to detail, our embroidery capabilities elevate the aesthetic appeal of our garments.

 

Sublimation: Leveraging advanced sublimation techniques, we are able to create vibrant, durable, and custom designs on fabrics, providing our customers with a wide range of creative possibilities for their products.

 

Garment Dye, Garment Washing: Our garment wash and dye services prioritize high quality while minimizing environmental impact. By using advanced technology and selecting processes that minimize water usage, we ensure that our garment wash and dye services are both environmentally conscious and of the highest standard.